MegaStrip 9650

Automatic Cut and Strip Machine

  • Overview

    Overview

    The MegaStrip 9650 is a modularly designed, automatic cut and strip machine for processing single core wires, multiconductor cables and shielded cables up to 35 mm (1.38") in outer diameter. The machine is available in 2 basic versions and provides an optimized solution based upon customers' required applications and environmental conditions.

    • Modular design allows future upgrades
    • Extensive libraries with predefined cable types, processes and operations simplify the machine programming
    • SmartBlade™ system with cartridges and libraries for quick changeover of complete blade sets
    • Highly precise rotary incision unit with automatic centering system for precise shield cutting
    • Automatic lock / unlock of guide sets for safety operation
  • Material

    • Buffered Fiber
    • Cable
    • Coaxial Cable
    • Cord
    • Duplex Glass Optical Fiber
    • Fiber Ribbon
    • Fiberglass
    • Flat Cable
    • Flat Material
    • Flat Ribbon Cable
    • GOF (Glass Optical Cable)
    • Kevlar
    • Multi-conductor Cable
    • POF (Polymer Optical Cable)
    • PUR
    • PVC
    • Shielded Cables
    • Single Wire
    • Solid Wire
    • Single Conductor Cable
    • Teflon®
    • Triaxial Cable
    • Tubes + Pipes
    • Stranded Wire
    • Wire
    • Wire with Special Isolation

    Processing Capabilities

    • Coax Cable Applications
    • Coaxial Cable Processing
    • Coaxial, Multi-Conductor Cable and Single Conductor Wire
    • Coil
    • Coiling
    • Cutting
    • Cutting & Stripping Short Mode
    • Cutting to Length
    • Flat Cable Applications
    • Flat Cable Processing
    • Jacket Stripping
    • Kevlar Processing
    • Longitudinal Slitting
    • Marking
    • Marking (ink jet or hot stamp)
    • Multilayer Applications
    • Multiple Layer Stripping
    • Multiple Step
    • Printing
    • Prefeeding
    • Shielded Cable Applications
    • Shielded Cables
    • Single Wire
    • Single Wire Applications
    • Stacking
    • Stripping
    • Stripping of the inner conductor
    • Tube Applications
    • Wire List Processing
    • Zip Cord Applications

    Application Range

    Application Range

    Discrete wires with cross sections up to 120 mm² (4/0 AWG) or optional 300 mm2 (MCM 600) shielded cable and complex multiconductor applications can be processed in one automated operation. The MegaStrip 9650 is available in 2 basic configured models:

    • M-version with the free programmable indexing multiblade cutter head
    • MR-version with additional rotary incision unit for precise shield cutting

    Thanks to a wide range of additional tools, the MegaStrip 9650 can process a wide range of cables with very different operations. 

    The MegaStrip 9650 is specifically designed to provide the highest possible productivity. Powerful servo drives ensure fast feeding speeds and high stripping forces. An intelligent control unit guarantees short cycle times and repeatable high-quality performance.

  • Technical Data

    Technical Data

    Max. Cable Diameter 35 mm (1.38")
    Max. Cable Cross SectionStandard 240 – 300 mm2 (500 MCM - 600 MCM)
    depending on cable type

    Cable Length Standard Mode

    Short Mode

    150 – 999,999 mm (5.90 - 39,370") (standard)
    225 – 999,999 mm (8.85 - 39,370") (configuration 2 inkjet)

    < 150 mm (5.90") (standard)
    < 225 mm (8.85") (configuration 2 inkjet)

    Stripping Length Left / Right< 999,999 mm (39,370")

    Max. Pull Off Length Left Side

    Right Side

    220 mm (8.6") (standard)
    300 mm (11.8") (configuration 2 inkjet)

    360 mm (14.2") (standard)

    Max. Transport Speed 3 m/sec (9.84 ft/s)
    Blade Cartridges
    Cartridge Grids
    Standard, quick changeable
    2 x 56 mm 
    4 x 28 mm 
    56 + 2 x 28 mm 
    Customized on request
    Interfaces Ethernet, USB, RS 232, pre-/postprocessing interface, hotstamp, 2 x inkjet, foot pedal, NV1XXX
    Power Supply 3 x 200-240 VAC
    Air Supply

    6 bar (90 psi)

    Dimensions
    (L x W x H)
    1,590 x 1,030 x 1,365 mm over all (62.6 x 40.6 x 53.7")
    WeightM version 435 kg (959.01 lbs.)
    MR version 463 kg (1020.74 lbs.)
  • More Info

    Concept

    The MegaStrip 9650 is designed for automatically cutting and stripping a wide range of large cables up to 35 mm (1.38"). Its modular design allows users to create an optimized solution based upon required applications and customer environmental conditions. This powerful, yet precise machine is available in 2 different models which can be combined with different additional options for processing. The MegaStrip 9650 M model features Schleuniger’s patented multiple blade position cutter head for multi-step operations. The MR model adds a rotary incision unit to the M model for shielded cable applications and the highest flexibility. Both models come standard with the SmartBlade™ system, allowing quick blade changeovers in seconds. The machine can operate with up to 2 different inkjet marking systems. The print head positions are after the cutter head to prevent any waste pieces. All models feature a 10” color touch screen user interface with intuitive icons and simple navigation. A wide range of interfaces for peripheral devices is in the standard scope of supply.

    Special Features

    • Intuitive 10” color touch screen user interface
    • Extensive libraries with predefined cable types, processes and operations
    • SmartBlade™ system with cartridges and libraries for quick changeover of complete blade sets
    • High precision rotary incision unit with automatic centering system
    • Servo driven transport units offer unparalleled speed and stripping power
    • Automatic lock / unlock of guide sets
    • Integrated waste disposal
    • Modular design allows future upgrades
    • Wide range of accessories available for a customized system

    Options

    • High cut force device for cutter head
    • Universal slitting unit for precise longitudinal slitting
    • Jacket and inner conductor stripping
    • Standard cartridge for 56 mm / 28 mm (2.20 / 1.10") blades or custom specific blades
    • Up to 2 inkjet printers positioned after the cutter head axis
    • Cayman cable processing software for PC